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Teardown of a quartz crystal oscillator and the tiny IC inside

136 pointsby pictureover 4 years ago

8 comments

tlbover 4 years ago
I just spent some time understanding the shape of the quartz crystal (don&#x27;t be fooled by the broken disk in the picture -- it was originally a circular disk.)<p>I expected a tuning fork shape. Which indeed are used for low-frequency crystals like 32 kHz.<p>This one is a disk that vibrates in shear mode. The crystal is cut on an angle (about 35 degrees) to the crystal grain structure. When voltage is applied across the thickness of the disk, it creates a force parallel to the crystal axis. The crystal is extremely stiff in compression, so it can&#x27;t get thinner, but it can shear so the top moves one way and the bottom moves the other.<p>The reason behind this complicated setup is that it&#x27;s the most stable over temperature. The stiffness of any material changes with temperature, but when you get the angles exactly right the changes cancel out.<p>Further reading:<p><a href="https:&#x2F;&#x2F;en.wikipedia.org&#x2F;wiki&#x2F;Crystal_oscillator#Crystal_structures_and_materials" rel="nofollow">https:&#x2F;&#x2F;en.wikipedia.org&#x2F;wiki&#x2F;Crystal_oscillator#Crystal_str...</a> <a href="https:&#x2F;&#x2F;www.jauch.com&#x2F;blog&#x2F;en&#x2F;its-all-about-the-angle-the-at-cut-for-quartz-crystals&#x2F;" rel="nofollow">https:&#x2F;&#x2F;www.jauch.com&#x2F;blog&#x2F;en&#x2F;its-all-about-the-angle-the-at...</a>
tedd4uover 4 years ago
If you&#x27;re interested in this, watch this [1] very in-depth 1943 movie called &quot;Crystals go to War&quot; which documents crystal oscillator manufacturing step by step. Honestly, I was amazed by this. I tend to think of technology as pretty primitive in the 40s but this is a great reminder of how sophisticated technology could be even back then.<p>[1] <a href="https:&#x2F;&#x2F;www.youtube.com&#x2F;watch?v=fKprsCNLUlE" rel="nofollow">https:&#x2F;&#x2F;www.youtube.com&#x2F;watch?v=fKprsCNLUlE</a>
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fortran77over 4 years ago
Back in the 60s and early 70s, ham radio people used quartz crystals that were simply a sliver of crystal mounted in a little box with no additional circuitry:<p><a href="https:&#x2F;&#x2F;i.ebayimg.com&#x2F;images&#x2F;g&#x2F;VmAAAOSwdjZfEVOx&#x2F;s-l640.jpg" rel="nofollow">https:&#x2F;&#x2F;i.ebayimg.com&#x2F;images&#x2F;g&#x2F;VmAAAOSwdjZfEVOx&#x2F;s-l640.jpg</a><p>A common circuit called a &quot;Pierce Oscillator&quot; (as Ken described in this article) was used to enable their oscillating ability:<p><a href="https:&#x2F;&#x2F;en.wikipedia.org&#x2F;wiki&#x2F;Pierce_oscillator" rel="nofollow">https:&#x2F;&#x2F;en.wikipedia.org&#x2F;wiki&#x2F;Pierce_oscillator</a><p>Now all of this comes in a can which is more of a &quot;clock module&quot; than a quartz crystal, as Ken Sherriff explained.
kensover 4 years ago
Author here for any question :-)
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mhbover 4 years ago
Related - Tuning Fork Clock: <a href="https:&#x2F;&#x2F;hackaday.io&#x2F;project&#x2F;177317-tuning-fork-clock" rel="nofollow">https:&#x2F;&#x2F;hackaday.io&#x2F;project&#x2F;177317-tuning-fork-clock</a>
mensetmanusmanover 4 years ago
It’s great knowing our grandparents were designing these things before we were born.
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kevin_thibedeauover 4 years ago
A MEMS oscillator might make for a nice teardown as comparison.
vkdeltaover 4 years ago
Thank you for detailed post. Lot of it taken for granted when seeing schematics and it is tiny component named “XO” by designers.