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Inkjet-Based Circuits at Fraction of Time and Cost

84 pointsby atpainoover 11 years ago

13 comments

zxcvgmover 11 years ago
This is handy for quick prototyping, but it seems that you can&#x27;t solder on the parts and have to use &quot;conductive double-sided tape or silver epoxy adhesive&quot; instead.<p>To etch a PCB, the typical process is to (1) print a photo mask, (2) transfer it using photolithography or toner transfer, (3) dissolve away the exposed copper, and optionally drill holes. The coolest hack I&#x27;ve seen skips step (1) and (2) by directly &quot;printing&quot; onto the PCB using a UV laser, thus reducing the number of steps down to 2.<p><a href="http://hackaday.com/2012/08/09/exposing-pcbs-with-a-home-made-laser-printer/" rel="nofollow">http:&#x2F;&#x2F;hackaday.com&#x2F;2012&#x2F;08&#x2F;09&#x2F;exposing-pcbs-with-a-home-mad...</a>
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wuschelover 11 years ago
As always, university press super hype press releases without any useful hyperlinks. This must be corrected:<p>Lit:<p><pre><code> http:&#x2F;&#x2F;dl.acm.org&#x2F;citation.cfm?id=2493486 http:&#x2F;&#x2F;www.faqs.org&#x2F;patents&#x2F;app&#x2F;20090233237 </code></pre> Interesting read, but then again I agree that this is a prototype only protocol with little use because of the fragile nature of the circuits. And as for prototyping, aren&#x27;t there software suites around that bring sufficient capability in this regard?
crb3over 11 years ago
How conductive? Relatively high-resistance can be worked around for CMOS logic- and MCU-based circuits (mainly high RC constants), but analog that has to be built with high-decade resistances is likely to be noise-prone and flaky, and forget power sections, they&#x27;ll have to be built on conventional glass-epoxy and hooked up with flex-edge headers.<p>The lack of a good gas-tight bond between component and conductor is also problematic: silver tarnishes. Silver-clad switch contacts can be made self-wiping, but not static contacts. Absent some kind of hot-weld method, I can just see SMD parts popping off of flex-circuits.<p>This is a promising start to a new base-level technology, but it&#x27;s got a ways to go before it&#x27;s ready for the R&amp;D lab as a tool rather than a patient. I look forward to seeing these issues overcome.
volteraover 11 years ago
You guys should check out Voltera (<a href="http://volterainc.com" rel="nofollow">http:&#x2F;&#x2F;volterainc.com</a>). We are working really hard to make this a reality. :)
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zafkaover 11 years ago
They say for $300.00 but neglect to say where to get the ink. Large amounts of appreciation to anyone who finds out.
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ck2over 11 years ago
The ability to print circuits seems even more exciting than 3D printing to me.<p>(now if you could combine the two...)
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sbierwagenover 11 years ago
Conductive ink is conductive, but not <i>very</i> conductive: <a href="http://c1qfxugcgy0.tumblr.com/post/58354457557/girlprince-kylogram-8bitfuture-bare" rel="nofollow">http:&#x2F;&#x2F;c1qfxugcgy0.tumblr.com&#x2F;post&#x2F;58354457557&#x2F;girlprince-ky...</a>
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paulgrover 11 years ago
This sounds very promising. If we add different inks that are semi conducting and resistive, we could actually print out whole circuits with components. Probably still a few years before this becomes reality.
andyidsingaover 11 years ago
this is awesome - we&#x27;ll soon be to a point where a person can prototype 100 units of a thing-of-the-internet in a weekend &gt; circuit, mechanical and software.
theunixbeardover 11 years ago
If a more sturdy method for securing the chips is devised, this technique would also be a huge boon for wearable&#x2F;flexible electronics! Any ideas?
zwiebackover 11 years ago
Probably works much better with piezo printers than thermal inkjet printers. The article points that out but doesn&#x27;t go into detail.
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jerryhuang100over 11 years ago
Instead of inject printers, is it possible to use a laser printer but use graphene &#x2F; MoS2 nanotube in the cartridge?
boulderdashover 11 years ago
Been waiting for this, since the first articles like this appeared about 30 years ago.