I live where temperatures go below -20C routinely in the winter. I also cycle year round (commute, groceries, etc), and there's definitely an art to gearing up for physical activity in that type of weather.<p>Majority of face coverings seem to have the same weakness: moisture. Exhaled breath dampens them, and if that's not gross enough, as inhaled breath pulls cold air in, they freeze up.<p>The best solution I've found is the 3M Aura valved N95 respirator. It's breathable enough so that even with moderate to high cardio activity I don't feel short of breath. The exhalation valve routes most of the warm moist air out -- while condensation drips off the valve, the filter material remains relatively dry and does not freeze up. This, combined with a helmet, balaclava and wraparound ski goggles makes for a pretty impervious getup [1].<p>The heat exchanger feature is an interesting one. One idea that immediately comes to mind is using body heat to warm the air intake. A piece of avalanche safety gear called Avalung [2] could provide a starting point (eg, if worn under winter clothing instead of on top of it). I imagine other solutions from industries where people work in hazardous air conditions could also be adapted.<p>Personally, I'd love me a little DIY hazmat rig that can effectively filter intake air, neatly deal with the exhale moisture, while rocking that post-apocalypse punk aesthetic. The era of insidious airborne pathogens seems to be upon us, and with the climate upheaval, the oppressive forest fire smoke of last year will seem quaint so very soon.<p>1: <a href="https://i.imgur.com/CheNY96.png" rel="nofollow">https://i.imgur.com/CheNY96.png</a> (earlier iteration before the valved Aura)<p>2: <a href="http://blog.alpineinstitute.com/2012/12/the-avalung.html" rel="nofollow">http://blog.alpineinstitute.com/2012/12/the-avalung.html</a>