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The Circuit Graver, an interesting new way to fab PCBs at home

18 点作者 zakqwy7 个月前

3 条评论

zakqwy7 个月前
I designed and fabricated a weird 3D printed 4-axis CNC machine (in ~3 months, oof) which uses carbide inserts to carve tiny isolation routes in chunks of PCB substrate. It&#x27;s very much a finicky proof-of-concept, and may very well host fatal hidden gremlins which doom the project to novelty status, but with a bit of care I can produce boards with 6&#x2F;6 design rules (0.15 mm spaces and traces) at 20-30 mm&#x2F;s, roughly an order of magnitude faster than a desktop mill with significantly less noise.<p>I gave a talk this weekend on the machine at the eighth Hackaday Supercon, which will be on YouTube at some point, but for now here is a link to the project page, including design files and a few dozen hasty project logs.
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eternityforest7 个月前
After years of 3D printing, a technology I love, I thought I&#x27;d try CNC, and make a PCB.<p>Oh boy did was it ever a hassle building the machine then trying to sell everything on eBay.<p>I am super impressed by people who actually put in the effort to make this stuff work.<p>The biggest issue is the vias. They have to be done by hand or with more expensive machinery. Then there&#x27;s solder mask. Then there&#x27;s cutting the board outline, it&#x27;s nasty fiberglass.<p>Once it&#x27;s all done, you have to actually solder the boards, which is even harder than it would be with a commercial board.<p>I have a hard time imagining wanting to a DIY board or even hand populating a commercially made board again.<p>It&#x27;s so much fun to be able to use accelerometers and USB-C and modern power management chips in DIY projects.
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gorkish7 个月前
IMO fully mechanically milled PCBs are kind of stupid; you are never going to actually manufacture them at scale this way, so what is the point in jumping through the DFM effort to prototype with such a constrained process? There used to be a cost and speed advantage vs using a service provider, but pcbway and jlcpcb have absolutely changed the game on that front. There still are advantage for in-house manufacturing capability, but I don&#x27;t think pure milling is a good approach - whatever small scale process you use for this needs to produce an end product that is highly similar to the mass manufactured process and as such will require mechanical (milling&#x2F;drilling), optical (etch&#x2F;ablate), and printing (mask&#x2F;silkscreen) processes. I think there are some small machines getting quite close to automating the one-off production of &#x27;real&#x27; pcbs, though.